2024 SMEC SLV800

MACHINE SPECIFICATIONS

CAPACITY
Swing over the bed 35.04”
Swing over the cross slide 29.13”
Maximum turning diameter 32.68”
Maximum turning length 31.50”

SPINDLE
Chuck size 18” (15” / 21” / 24” – Opt.)
Spindle nose A2-11 (ASA)
Main spindle motor (Duty / Cont.) 50 / 40 hp
Spindle speed 2,000 rpm
Spindle bearing diameter (front) 6.29"
Spindle torque (Max) 1937.57 ft.-lbs.
Speed ranges 2 Speed gear

SLIDE & CARRIAGE
X Axis travel 16.93”
Z Axis travel 31.50”
Rapid traverse X 787 ipm
Rapid traverse Z 787 ipm
Guide ways (X / Z) Box way
Ballscrew diameter (X / Z) 1.57” / 1.97”
Axis feed thrust, Continuous (X / Z) 2,797 lbs. / 4,831 lbs.
Repeatability (X / Z) ±0.00008” / ±0.00012”

TURRET
Number of tool stations 12 Tools (BMT75)
Turret indexing speed 1 station 0.3 seconds
Curvic coupling 3 Piece hydraulic clamp / Servo index
Coupling diameter / clamp force 7.87” / 17,776 lbs.
Tool size (turning and facing) 1-1/4” – Wedge clamp
Tool size (boring bar maximum diameter) 2-1/2”
Turret Index repeatability ±0.00012”

MACHINE SIZE
Floor space requirements (L x W x H) (without CC) 88” x 169” (138”) x 138”
Machine weight 24,251 lbs.
Power consumption 62 kVA
Voltage 220V±10%, 60 Hz, 3 phase

CNC
CNC model Fanuc 0i-TF PLUS
Display unit 15” TFT LCD Color Monitor

SHIPPING DIMENSIONS (L x W x H, Weight)
Crate #1 (Machine) 150” x 91” x 148”, 26,455 lbs.
Crate #2 (Chip Conveyor) 150” x 30” x 70”, 3,968 lbs.

MACHINE CONSTRUCTION & FEATURES

 One-piece Meehanite® cast iron bed
 Box way construction with anti-friction mating way surfaces
 Anti-heat displacement spindle and headstock design
 Ultra-precision and high rigidity spindle bearings
 Powerful and reliable Fanuc motors and drives system
 High precision pre-tensioned ball screws
 12 Station rigid turret design with high accuracy indexing and rigid curvic coupling
 Electric torque limiter protects ball screws
 Separate coolant system
 Metered piston distributor lubrication
 Way lube separation system

STANDARD EQUIPMENT

 Machine work light
 Complete coolant system
 Chip and coolant splash guarding (full coverage)
 Hydraulic unit
 12 Position servo turret
 Lubrication system
 Chuck foot switch
 Hydraulic pressure interlock from main hydraulic line
 Foundation kit (plates only)
 One (1) set of adjusting tools
 Machine Manuals: one (1) each (Electrical, Maintenance, Parts List, Operation / Maintenance)
 Fanuc Machine Manual: one (1) each (Manual Guide i, Operators, Maintenance, Operators volumes 1 and 2) in USB

STANDARD TOOLING PACKAGE

 Face Holder (1-1/4”) 1 pc.
 O.D. Extension Holder (1-1/4”) 5 pcs.
 Boring Bar Holder (2-1/2”) 5 pcs.
 U-Drill Holder (2-1/2”) 1 pcs.
 Boring Bar Sleeve (5/8”) 1 pc.
 Boring Bar Sleeve (3/4”) 1 pc.
 Boring Bar Sleeve (1”) 1 pc.
 Boring Bar Sleeve (1-1/4”) 1 pc.
 Boring Bar Sleeve (1-1/2”) 1 pc.
 Boring Bar Sleeve (2”) 1 pc.
 Drill Socket MT #3 1 pc.
 Drill Socket MT #4 1 pc.
 Drill Socket MT #5 1 pc.

FANUC 0i-TF PLUS CONTROL SPECIFICATIONS

TYPE OF CONTROL
 32-Bit Multi-Processor Continuous Path Control

HARDWARE COMPONENTS
 15” Color TFT LCD Screen
 PMCIA Flash Memory Card Interface
 USB Port
 Ethernet Port
 RS232 Interface
 110V AC outlet

SCREEN DISPLAY
 Window Oriented Operator Interface
 Display of Current Block and Position Check Screen During Program Execution
 Screen Texts: English (24 additional languages available)
 Machine, Absolute, Relative, and Distance to Go Position Display
 Spindle Speed / Feed Rate Display
 Spindle / Servo Load Monitor
 Current Alarm / Alarm History Display

OPERATION
 Program Protection on Machine Control Panel
 512Kbyte Part Program Storage
 400 Part Programs Storage
 Built In Run Hour / Parts Counter / Cycle Time Display
 Tool Life Management
 Tool Measurement Compensation (with Tool Presetter)
 Background Editing
 Help Function
 Graphic Display
 1 Position Spindle Orientation
 Optional Block Skip
 Program Restart
 Offset Guard Function
 Rigid Tapping
 Automated ZRN Function

MODES
 Automatic
 Control of Automatic Mode by:
- Feed Hold / Cycle Stop
- Block Skip
- Single Block
- Optional Stop
- Dry Run
- Machine Lock
 Jog
 MDI (Manual Data Input)
 Edit

MACHINE CONFIGURATION FOR AXES
 Inch or Metric Programming
 Switching Between Metric and Inch for Input and Offsets, Display, and Programmed Path
 Feed rate and Rapid Traverse: Minimum Input Feed rate in Inches / min = .0001 inches / min
 Revolution Feed rate: Minimum Input Feed rate in Inches / Rev. = .0001 Inches / Rev.

MACHINE SPINDLE CONFIGURATIONS
 Constant Spindle Speed and Constant Surface Speed Control
 Programmable Maximum Spindle Speed Control
 Thread Cutting: Thread Pitch Constant Minimum Pitch in Inches / Rev. = .0001 Inches / Rev.

OVERRIDES, OFFSETS AND COMPENSATIONS
 Feed rate Override 0% to 150%
 Rapid Override 0%, 25%, 50%, and 100% (0% is user adjustable)
 Spindle Speed Override 50% to 120%
 128 Pair Tool Offsets
 Work Shift / Work Offsets (G54-G59)
 Tool Nose Radius / Tool Geometry / Tool Wear Compensation
 Backlash Compensation

CNC PROGRAMMING
 Diameter / Radius Programming
 Insert, Alter, Delete
 Character, Program & Sequence Number Search
 Cut, Copy, and Paste Function
 Corner Chamfer C / Radius R Programming
 Direct Drawing Dimension Programming
 Absolute / Incremental Programming
 Thread Chamfering On/Off
 Mirror Image / Each Axis
 Stored Stroke Check / 1st, 2nd, 3rd, and 4th Reference Return Positions
 Skip Function (G31)
 Sub-Program Call (10 Level Nest)
 Variable Lead Threading (G34)
 Turning Canned Cycles (G90-G94)
 Multiple Repetitive Cycles Type I & II (G70-G76)
 Drilling Cycles (G73, G75, G80-G89)
 Circular Interpolation by R, I, J, K
 Feed Per Minute (G98) / Feed Per Revolution (G99)
 Programmable Data / Parameter Input
 G-Code System A/B/C select
 Custom Macro B / 600 User Variables
 Thread Repair Function with Manual Guide i

SAFETY AND DIAGNOSTIC FUNCTIONS
 Safety Routines Permanently Active for Measuring Circuits, Over Temperature, Battery,
 Voltage, Memory, Limiting Switches, Hydraulic System, and Cooling Systems.
 Self-Diagnostics
 Servo Monitoring
 Spindle Monitoring